Batch Mixer

BE  Super Speed Batch Mixers are a totally automatic batch mixing system for high speed preparation of all types of sand mixes for Core Sand requirements and Sodium Silicate applications. Remarkable performance in high intensity mixing efficiency, accuracy and application flexibility is achieved in this machine. This high intensity mixing action allows significant reduction in Sodium Silicate usage when compared with most conventional mixing equipment. PLC is used as heart of the control system to provide wide flexibility in automatic operation. All sand mix variables are pre programmed  to allow accurate control of any desired sand mix.

“ S “ type mixing blade provides intensified mixing action to achieve outstandingly efficient use of all Sodium Silicate systems. Rotational speed of this Mixing Blade is substantially more than the conventional Batch Mixers. Automatic self cleaning is programmed to occur at the completion of each single batch or at the completion of continuous batching. During this operation, a measured amount of dry sand is introduced into the Mixer and the Mixing Blade continues to rotate for a short time period using this sand to provide a scouring action. This sand remains in the pan of the Mixer and becomes an integral part of the next automatic batch. At the start of the next batch, sand is added according to the selected batch size and allowance is automatically made for the measured amount of scouring sand already present.

A typical application is automatic supply of Core Sand to multiple Core Machines on demand where batch size and required resin level vary from machine to machine. A remote control station at each machine may be used to select the exact sand mix best suited for each job.

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